AUTOMATIC SINGLE/DOUBLE/TRIPLE & FOUR HEAD POWDER FILLING MACHINE
This is a fully Automatic Powder Filling machine by Auger for Dry Powders with very high consistency of weight control which MARS mech is already reputed for.
It is suitable for microdosing sterile dry powders besides filling external Dry Syrup and other allied products. The system consists of independent Dosing Heads fitted with dedicated Permanent Magnet DC motors and feed back sensors OR Servo Motors with inbuilt feed back encodes for accurate individual control of Auger revolution.
It is filled with an assembly of pre-feeding screw conveyors, hoppers and capacitive powder level sensors for maintaining optimum level of powder in the dosing chamber. The complete assembly facilitates ease of maintenance and changeover.
The Bottles/vials/containers of uniform size are fed from a rotary turntable onto a slat conveyor belt where a bottle stopper/positioner actuates and aligns the bottles/vials/containers under each discharge nozzle and gives signal for dosing at preset counts.
A PLC is provided to orchestrate the sequence of operation. The control system allows for individual setup of each dosing head in ‘Single Cycle’ operation, after which it can switch to ‘ Automatic Run’
All product contact parts are manufactured from SS316 or SS 316L (on request at extra cost) Non contact parts, structure, covers and cladding is from SS304. The complete machine adheres to cGMP principles.
Automatic Powder Filling Machine Salient Features :
- Pre-set revolution control with digital display and feedback sensor/encoder for accurate individual control of Auger revolution. Dynamic braking for precise fill weight.
- Automatic Powder level control to facilitate high consistency in weight control.
- Weight variation ±2% max. Normally within 1%
- Versatile, can handle microdosing and dry syrup powder filling.
- Compact hence minimum space required
- Quick Interchangeability, easy to set bottle guide channels for changeover
- Counter provided to count number of fills
- No bottle no fill system
- User Friendly Control with HMI or SCADA as per requirement.
- 21 CFR part 11 compliance available as per client URS.
To maintain optimum output the machine is supplied in the following weight combination for which Interchangeable Parts are supplied at extra cost.
MICRODOSING |
50mg – 100mg |
100mg – 500mg |
500mg – 1gm |
1gm – 2gms |
2gms – 3gms |
3gms – 5gms |
POWDER FILLING |
3gms – 6gms |
6gms – 15gms |
15gms – 25gms |
25gms 40gms |
40gms – 60gms |
60gms – 75gms |
